How we automate your factory?

Factories are transforming through automation to become more efficient, flexible & connected. Don’t be left behind in the journey of Industrial Factory Automation !

Automation Scope

We are on the cusp of manufacturing transformation. The process and the flow in the factory determines the feasibility of automation. 70 – 80 percent of the hours spent on activities performed by workers in production occupations can be automated in any manufacturing industry.

Before we start the industrial factory automation process, we understand the scope of possible automation in the manufacturing in your factory by a study on manufacturing work to understand if there is still significant automation potential within the four walls of your factory.

Automation based on Skill & Complexity

Low-skill labor – Low complex process: The majority of of repetitive, low-skilled activities in the process line makes it highly susceptible to automation.

Medium-skill labor – Moderate complex process: Some of the activities are semi-automatic and partially human intelligence is used in the process. A detailed study to transform the skill of the labor to the machine is required.

High-skill labor – High complex process: Advanced, high accuracy and complex processes where security and safety of the users are involved have to be looked into carefully for the automation possibilities.

Need of Automation for Business

The business strategy of the industry is very important in the automation process. The vision of the company, and how the management leaders arrive the business plan for the next 5 years or 10 years will determine the major steps towards the factory transformation. Automation is only possible if the business plan has definite buy-in from the stake holders.

Manpower reduced by 90%

– Textile Machines Part Supplier

Our product quality improved and productivity increased 40%

– Aftermarket Automotive Part Supplier.

Product Consistency improved by 100%

– Food Product Supplier.

Factory of the Future

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Business Need

Business need in productivity, cost, quality are the driving factors for factory automation.

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Automation Feasibility

The skill involved in the manufacturing process determines the level of automation in factory.

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Automation Strategy

A clear blueprint for factory automation is required to take the factory to the next level.

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DESKILLING

The skill of the operator in every process have to be moved to the machine and make it independent.

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VISIBILITY & UTILIZATION

The visibility of manufacturing information to every level optimize the factory utlilization.

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OPTIMIZATION

The real time information through automation leads to optimization of the process.

OUR PROCESS

We do industrial factory automation in phased manner in multiple stages.

1. Inquiry

The factory automation process starts with or without having a clear scope on automation feasibility. The growing business demand is the first sign for automation.

2. Assessment

The manufacturing process, operators’ skill and the complexity are studied in your factory and the technical feasibility for automation is determined.

3. Conceptualize & Budget

The data collection from the industry leads to the next step of conceptulization with our frugal innovation and automation capabilities. The budget for automation and value proposition will be arrived.

4. Design, Build and Roll out

If the value proposition justifies the investment for automation, the next step will be design the system, build the entire system, test and validate and roll out for production in the factory.